HOW TO REPLACE THE MAIN WHEEL OF A HAND PALLET TRUCK

📌 Tools Needed:

• Needle-nose pliers or flat screwdriver

• Rubber hammer (if needed)

• Wheel locking pin (if replacing with a new one)

• Lubricating oil (if the bearing is dry)

• New wheel of the correct size

✅ Steps:

Step 1: Move the pallet truck to a convenient and safe position

• Place the truck on a flat surface and block the front wheels to prevent rolling.

• Use a jack or wooden block to lift the truck so the main wheel does not touch the ground.

Step 2: Remove the wheel locking pin (or axle stopper)

• Use needle-nose pliers or a flat screwdriver to remove the retaining pin.

• Some models use E-rings or cotter pins—remove them carefully to avoid losing them.

Step 3: Remove the old wheel from the axle

• Gently pull out the wheel. If stuck, tap both sides with a rubber hammer to loosen it.

• Check the bearing, clean it, and apply lubricant if necessary.

Step 4: Install the new wheel

• Insert the new wheel of the correct size onto the axle.

• Ensure the wheel rotates smoothly and doesn’t stick.

Step 5: Reinstall the wheel locking pin

• Insert the locking pin back to its original position to prevent the wheel from falling off during use.

Step 6: Final Check

• Spin the wheel to ensure there’s no rubbing.

• Lower the truck and test its movement to ensure smooth operation.

📖 Notes:

• Verify the correct wheel code (commonly sizes like D180x50, D200x50…).

• If the wheel is unevenly worn, replace both wheels to maintain balance.

• When replacing the wheel, check the bearing inside the wheel as well.