How to Inspect and Repair a Broken Hand Pallet Truck

To inspect and repair a broken hand pallet truck, follow the step-by-step process below:

✅ 1. CHECK THE HAND PALLET TRUCK

🔧 A. External Inspection:

• Forks: Bent, broken, worn, or rusty?

• Wheels: Worn, stuck, broken bearings, or misaligned?

• Pump handle: Bent, broken, stuck, or non-functional?

• Hydraulic cylinder: Any oil leakage?

🔧 B. Functional Inspection:

• Not lifting load → May be due to low oil, damaged seals, or blocked valve.

• Slow lift or cannot hold load → Oil leak, faulty release valve, or seal damage.

• Cannot lower → Stuck release valve or broken return spring.

• Wheels not rolling → Debris or broken bearings.

---

✅ 2. REPAIRING THE PALLET TRUCK

🛠 A. Fixing the lifting issue:

• Add hydraulic oil:

  • Use standard hydraulic oil (e.g., ISO VG32 or VG46).

  • Open the oil cap and fill to 70-80% capacity.

• Bleed the system:

  • Pull the release lever and pump up and down to remove air bubbles.

• Replace hydraulic seals if leaking or losing pressure:

  • Disassemble the cylinder and replace the internal rubber seals.

  • Requires tools and technical knowledge.

🛠 B. Fixing the lowering issue:

• Check the release lever: Is it stuck? Is the return spring broken?

• Apply anti-rust spray (e.g., WD-40) to moving parts.

• If still stuck → Clean and replace the spring.

🛠 C. Fixing the wheel issue:

• Remove wheels and inspect bearings.

• Clean debris and dirt.

• Replace wheels if worn or cracked (replace in pairs).

---

✅ 3. REGULAR MAINTENANCE

---

✅ 4. REQUIRED TOOLS

• Allen key set, wrenches

• Pliers, screwdrivers

• Grease, hydraulic oil

• Spare seal kits

• Tire patching tools (if needed)

---

📌 Safety Notes:

• Always release pressure before disassembling the cylinder.

• Keep the truck on a level surface; use wheel chocks if needed.

• Wear gloves and safety goggles during maintenance.