How to Inspect a Used Japanese Stand-On Forklift Before Buying

When buying a used Japanese stand-on forklift, careful inspection will help ensure quality and avoid potential risks later. Below is a detailed guide with important steps to consider.

Check the Exterior Overall

Mast and forks: Inspect carefully for bending, welding cracks, or signs of heavy impact.
Wheels: Check for wear, cracks, or uneven sinking of the rubber.
Paint and rust: Pay close attention to the undercarriage and wheel axles.
Operator’s platform: Ensure pedals and control levers are still responsive and not loose.

Check the Lifting System

Test lifting with about 70–80% of the rated load capacity.
Observe if the lifting/lowering speed is smooth and stable or jerky.
Listen for unusual noises from the hydraulic pump or mast bearings.
Check hydraulic cylinders for oil leaks.

Check the Electrical System and Battery

Battery or lithium pack: Measure voltage, check charging cycles, and fluid condition (for lead-acid).
Cables and connectors: Inspect for burns or oxidation.
Dashboard, horn, lights: Ensure they function properly.
For lithium batteries: Check the BMS (Battery Management System) for error alerts.

Check Steering and Driving Ability

Test drive on a flat surface to see if the forklift moves straight or drifts.
Check steering wheel or control handle for heaviness, delay, or strange noises.
Test forward, reverse, and sharp turns to evaluate maneuverability.
Inspect brakes during emergency stops.

Check Operating Hours and Software

Compare operating hours (hour meter) with the actual condition of the forklift.
Some Japanese brands such as Toyota and Nichiyu allow data checks via electronic control panels.

Test Real Operation

Run the forklift continuously for 15–20 minutes to assess performance.
Monitor motor and battery temperature; overheating may indicate wear.
Test cornering and continuous lifting to confirm stability.

Tips for Choosing a Used Japanese Stand-On Forklift

Bring along a forklift technician for accurate evaluation.
If unsure about the battery condition, hire a professional testing service.
Prioritize forklifts with fewer operating hours (<5,000 hours) and used in clean warehouses.
Negotiate for a warranty of at least 3–6 months on the battery and motor.

Conclusion

Buying a used Japanese stand-on forklift can save costs, but thorough inspection is crucial. If you need advice or a detailed checklist, contact us for the best support.